Installing Iron Balusters

Installing Iron Balusters Step 5 - seCuRe the BalusteRs tO the haNDRaIl.

Step 6 Insert Iron Balusters. Line it up in two directions front to back and side to side with a corner or edge of a wall door frame etc. Once the holes have been drilled into the TreadsShoe Plate and Handrail the next step is to remove the handrail and install the iron balusters into the TreadsShoe Plate. Requiring no drilled holes with fascia mounting the balusters are screwed onto the fascia boards on the outside of the deck or they can be screwed on the outside of the bottom rail.

Amazing The basic principles of installation dont vary too much from using wood balusters but you should be able to add a significant up-charge for installation.

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About 14 to 13 of the stair systems I have done the last couple of years have upgraded to iron balusters used in conjunction with traditional wood newels posts and handrails. Pretty

After removing the older baluster homeowners simply slide the plastic insert into the bottom of the hollow trimmed iron baluster. You will repeat this for all of the iron balusters and then cut the bottom portion of each to length. MEASURE CUT INSTALL STAIRCASE UPDATE. You drill a round hole install the iron baluster and leave it as is.

Allow the balusters to sit for up to 24 hours before removing the tape and fastening the shoes Slide the cut balusters up into the handrail then drop them into the bottom hole Make sure the balusters and shoes if using them are orientated the correct direction 19 17 18 Iron Baluster Installation Steps Continued. Use proper safety precautions when doing this step. Slide the baluster into the top handrail first and then drop it down into the hole in the floor tread. Take your first uncut iron baluster and place it upside down into its 58 hole then mark the length by adding about 1 up from the bottom of the stair handrail at the ¾ hole.

Make sure to remove all dowel screws and finishing nails from whatever surface your balusters were installed into Knee Wall pictured. If this works great. The plastic insert and baluster are then screwed onto the tread surface creating a tight bond. If using shoes slide your shoes on now.

We also thought we could trim the balusters to length with a reciprocating saw rather than waste money on a metal-cutting chop saw but when we started cutting the iron our progress slowed to a crawl. You can continue with the installation. Slide your balusters into place. The balusters with two-part epoxy or construction adhesive.

Round hole with Epoxy Only This is easily the fastest method. Rotate each baluster slightly to even the adhesive coverage. Secure every 8th baluster with a flat head screw Drawing 4c. Wrought Iron balusters can be cut using either a band saw with a metal cutting blade or a metal cutting saw.

Make sure everything lines up and the pattern is correct before adding glue. Apply about a dime size drop of epoxy in the top and bottom holes. There will be exposed gaps around the balusters also meaning this is the most undesirable finished look. Our first step was to determine appropriate length for the balusters.

Put a little bit on the top end of the baluster and insert it into the railing on top then set it down and glue the bottom too. If youre installing square iron balusters be sure to stand back every few and make sure theyre even Once the liquid nails dries you wont be able to make any adjustments. Tighten The Baluster Shoes In Place. The term rail - oriented generally applies to a baluster installation in which the bottom square and turning of the baluster is parallel to the handrail and not the tread.

First slide your baluster shoe onto the baluster. Most wrought iron systems will consist of more than one baluster style. We purposely drilled out a deeper hole in top to give us this extra room. Slide one baluster in to place to check for fit.

Make sure your pattern is correct and everything lines up. If it doesnt fit take the baluster down and make any adjustments needed to ensure a proper fit. There are no adhesives or shoes involved. We bought an expensive two-sided caulking gun to mix the epoxy needed for the installation but we were completely unprepared for how messy the epoxy was.

Then the dowel screw is installed into the tread. Step 7 Base Shoes. By the way if you read any real instructions on how to install iron balusters theyll. Wrought iron balusters are designed using a rail-oriented baluster design.

44 - 36 -12 7-12 to cut 5 Trim and Install Balusters A Chop Saw with a diamond blade is the preferred way to cut the iron balusters. Step 6 Insert Iron Balusters. Use a polyurethane adhesive in the holes on the tread and beneath the rail. Since we had 143 of them total we lined them up in groups on a T square.

Adjust your baluster so its facing the direction you want it to. We are installing at just shy of 39 to top of the handrail so this meant we needed to cut them all down by 6 inches. This is also an excellent way of installing balusters. Iron balusters can be installed as replacements for wood balusters into new construction or into remodeled stairs.

Use a combination square to straighten each baluster Drawing 4b. We do not recommend this method. The baluster height 44 we get the measurement to cut off the bottom of the baluster.